OUR MAINTENANCE FUNDAMENTALS TRAINING PACKAGE INCLUDES

INSTRUCTOR GUIDE (1)

Lesson Plans: a complete guide for the instructor that clearly describes the learning objectives, materials needed, and topics to be covered for each of the sessions
Lesson Content: text, images, and diagrams that help to demonstrate the concepts in the session
Hands-On Activities: each session includes instructions for each hands-on activity

STUDENT PROFILE SHEET

Lists all skills that must be attained by students before passing the course; provides a guide for all curriculum

LAB GUIDE (1)

Step-by-step instructions and pictures to support all hands-on activities

STUDENT GUIDE (2)

Lesson Content: text, images, and diagrams that help to demonstrate the concepts in the session
Hands-On Activities: each session includes instructions for each hands-on activity

TOOLS AND COMPONENTS

All tools and materials needed to facilitate each session, including hand tools, power tools, fasteners kit, and lockout kits

TOOL KIT (OPTIONAL)

Bench vise, safety glasses, #7 drill bit, 1/8″ drill bit, 1/4″ drill bit, diagonal pliers, 4′ workbenches

SUPPORT PACKAGE

Email and phone support by qualified MST experts upon request

Training Sessions

Session 1 – Industrial Safety

General Safety Guidelines, Safety Strategies, Working Safely with Machinery, Other Safety Devices, Hazards Assessment and Prevention, Characterizing Identified Hazards, Hazard Prevention and Control, Safety Audits, Regulatory Agencies and Abbreviations, Visual Safety

Session 2 – Applied Math

Whole numbers, Decimals, Positive and Negative Numbers, Metric Conversions

Session 3 – Applied Measurements

Fractions, Units of Measurement #1, Linear Measurement, Units of Measurement #2, Measuring Devices

Session 4 – Industrial Drawings

Introduction to Blueprints, Types of Drawings, Sketching

Session 5 – Metals

Introduction to Metals, Properties of Metals, Standard Steels, Heat Treatment

Session 6 – Hands Tools

Calipers, Wrenches, Screwdrivers, Pipe Wrenches, Pipe Cutters, Tube Cutters, Flaring Tools, Punches, Metal-Cutting Chisel, Hammers, Metal-Cutting Snips, Vises, Hacksaws, Files, Taps, Dies, Reamers, Machine Part Pullers, Shaft Protectors

Session 7 – Power Tools

Electric Drills, Electric Hammers, Pneumatic Drills, Pneumatic Hammers, Power Wrenches, Lubricators and Moisture Separators, Straight-Blade Power Saws, Band Saws, Circular Saws, Portable Grinders, Angle Grinders

Session 8 – Shop Tools

Offhand Grinding, Sawing and Cut-off Machines, Drill Presses, Twist Drills, Accessories for Drill Presses, Mounting Workpieces, General Drilling Operations, Sharpening Tools and Accessories

Session 9 – Fasteners

Introduction to Fasteners, Measuring Bolts, Measuring Threads and Thread Descriptions, Grades of Bolts and Head Markings, Types of Nuts, Washers and Locking Devices, Tension Torque and Effects of Over-Torquing, Re-use of Fasteners, Galling and Removing/Repairing Threads, Screws, Anchors

Session 10 – Lubrication

Types of Lubricants, Sources of Petroleum, Refining Petroleum, Lubricating Oil and its Properties, Greases, Additives, Multipurpose Lubricants, Bearing Lubrication, Lubrication Practices, Problems with Lubrication, Special Purpose Lubrication, Lubrication Equipment, Lubricant Contamination, Lubrication Rules and Procedures, Food Grade Lubricants

Session 11 – Preventative Maintenance

The Need for Preventative Maintenance (PM), Establishing Maintenance Routes, Steps in Planning a PM Program, Designing and Implementing a PM Program, Predictive Maintenance (PdM)